MASTER METERS
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  Master Meters  
 

Master Meters are highly accurate Flow Meters used for checking the accuracy & calibration of Flow Meters in use in their normal operating position, without the need for a Proving Tank or the breaking down of pipe work.

DESIGN FEATURES

  • Low pressure drop.
  • High accuracy & repeatability over a wide flow range.
  • Step-less calibration adjustment.
  • Special Unit Drum attachment for high resolution readout.
  • Available in fixed & trolley mounted versions.


PRINCIPLES OF OPERATION

The Master Meter is fitted with a mechanical Rate of Flow Indicator, Unit Drum attachment & a Veeder Root Counter. The Unit Drum attachment helps to read off fractions of units & the final cut-off point can be accurately observed to 1/20th part of a unit. The Unit Drum assembly is positioned between the Veeder Root Counter & the Calibrating Mechanism. The assembly consists of a circular drum graduated in 10 equal parts. Each graduation is equal to one liter, when unit of measurement is 'liters', & 10 liters, when unit of measurement is 'decaliters'.. Located outside the graduated drum is a circular transparent adjusting ring engraved with a scale divided in 20 equal parts.

The procedure for checking is very simple. The Master Meter is connected in series with the test Meter. After priming the system, the Counters of the test Flow Meter & the Master Meter are zeroised. The adjusting ring of the Unit Drum is reset by rotating it, so that the zero mark on the ring coincides with any graduation on the Unit Drum. A fixed quantity of product, say 1000 liters, is passed at a given flow rate. Counter reading on Master Meter & the fractional reading from the Unit Drum are noted (by reading coinciding graduation on the adjusting ring). After correcting the Master Meter reading by means of the calibration figures provided, the difference between the readings of the two Flow Meters is found out, which shows the inaccuracy of the test Flow Meter. If 1000 liters has been passed, then dividing the difference of readings by 10 will give the percentage error.

All Master Meters are calibrated in the factory against Weights & Measures approved Proving Tanks & each Master Meter is supplied with copies of calibrating factors at various flow rates. Master Meters can also be supplied on a trolley for ease of transportation on site.


APPLICATIONS

  • Calibration of field Meters.
  • Tank calibration.
  • Test rigs.


MATERIALS OF CONSTRUCTION
 
Flow Meters

Body

  • Cast Iron (standard).
  • Cast Steel ASTM A 216 WCB (optional).
  • Stainless Steel AISI 316 (optional).

Rotor

  • Aluminium Alloy LM 25 (standard).
  • Stainless Steel AISI 316 (optional).

Vanes

  • Resin impregnated Morganite CY10C.

Bearings

  • Bearing Steel (standard).
  • Stainless Steel AISI 440 C (optional)

Seals

  • Nitrile (standard).
  • Viton (optional).

Other Wetted Parts

  • Stainless Steel AISI 304 & AISI 410.

Manifold

  • Cast Iron (standard for TL 01 / 02 / 03 / 04 / 05 / 06 / 07 / 08).
  • Aluminium Alloy LM 25 (standard for TL 09 / 10 / 11 / 12).
  • Cast Steel ASTM A 216 WCB (for TLD 01 / 02 / 03 / 04).
  • Aluminium Alloy LM 25 (optional for TL 01 / 02 / 03 / 04 / 05 / 06 / 07 / 08).
  • Stainless Steel AISI 316 (optional for TL 01 / 02 / 03 / 04)
  • Carbon Steel Fabricated (for TLD 05 / 06 / 07 / 08 /
    09 / 10).
Rate of Flow Indicator

Housing

  • Electroplated steel.

Dial

  • Screen printed aluminium.

Magnet

  • Alnico.

Spring

  • Phosphor-bronze.
Unit Drum Attachment

Unit Drum

  • Aluminium Alloy.

Adjusting Ring

  • Aluminium Alloy.

Graduated Scale

  • Transparent acrylic.

Gear

  • Leaded brass.
Trolley (optional)

Frame

  • Carbon Steel.

Wheels

  • Rubberised castor.


SPECIFICATION
 
Flow Meter

Type

  • Positive displacement rotary vane.

Sizes

 

  • 65 mm (Model TL 01 / 02).
  • 80 mm (Model TL 03 / 04 / 05 / 06).
  • 100 mm (Model TL 07 / 08 / 09 / 10).
  • 150 mm (Model TL 11 / 12).
Flow Range
  • 114-1135 Ipm (TL 01 / 02).
  • 136-1364 Ipm (TL 03 / 04).
  • 205 - 2046 Ipm (TL 05 / 06 ).
  • 227 - 2273 Ipm (TL 07 / 08).
  • 295-2955 Ipm (TL 09 / 10 / 11 / 12).

End Connections

  • ASA 150 FF (standard).
  • ASA 150 RF (optional).

Meter Hand Of Discharge

  • Left hand entry, right hand discharge (For even Meter
    model nos.).
  • Right hand entry, left hand discharge (For odd Meter
    model nos.).

Drive

  • Positive gear train.

Counter

  • Mechanical - 5 digit reset, 8 digit-non reset totaliser,
    weatherproof Veeder Root 7887.
  • Electronic - 8 digit reset, 8 digit non-reset totaliser,
    weatherproof.
  • Electronic - 5 digit reset, 8 digit non-reset totaliser,
    flameproof.

Accuracy
  • Better than +/- 0.10% (in accordance with IS:2801-1967 & Manual of Weights & Measures Vol I Schedule VII Part IV-1974).

Repeatability

  • Better than +/- 0.02%.
Rangeability
  • 100% to 10% of maximum flow range.
Maximum working pressure
  • 10.54 kg/cm2.
Temperature
  • Up to 70o C (standard).
  • Up to 200o C (optional).
Viscosity
  • 0.5 CST to 200 CST (standard).
  • (For liquid viscosity above 200 CST, consult factory).

Pulse Output (optional)
  • 100 PPR, TTL compatible.
Rate of Flow Indicator

Type

  • Magnetic induction eddy current.

Range

  • 0-1800 lpm
  • 0-2600 lpm
  • 0-4000 lpm
Readout
  • Litres per minute

Accuracy

  • +/- 2%.

Dial Size

  • 80 mm.

Mounting

  • On Flow Meter.

Drive

  • Rigid direct drive.

Housing

  • Weatherproof.
Unit Drum Attachment

Type

  • Fractional cut-off.

Least Count

  • 0.05 litres (when unit drum measurement is in 'liters').
  • 0.5 litres (when unit drum measurement is in 'decaliters').
Drive
  • Positive from Calibrating Mechanism.

Mounting

  • On Flow Meter & below Veeder Root Counter.
 
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Mumbai 400 001, INDIA

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